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What Is Borosilicate Glass and Why Is It Used in Industrial Applications?

What Is Borosilicate Glass and Why Is It Used in Industrial Applications?

Materials Science · 2024-02-20 · 6 min read

What Is Borosilicate Glass?

Borosilicate glass is a type of glass that contains boron trioxide (B₂O₃) as a key component, typically 12-15% by weight. The most common industrial grade is borosilicate 3.3, which refers to its coefficient of thermal expansion of 3.3 × 10⁻⁶/K.

Key Properties

Low Thermal Expansion

The most important property of borosilicate glass is its low coefficient of thermal expansion (CTE) of 3.3 × 10⁻⁶/K, compared to 9 × 10⁻⁶/K for soda-lime glass. This means borosilicate glass expands much less when heated, making it highly resistant to thermal shock.

Chemical Resistance

Borosilicate glass offers excellent resistance to most chemicals, including:

  • Acids (except hydrofluoric acid)
  • Alkalis at moderate concentrations
  • Water and steam
  • Most organic solvents

High Temperature Performance

Borosilicate glass can withstand continuous operating temperatures up to 500°C, with short-term exposure up to 600°C.

Optical Clarity

High optical clarity allows accurate visual inspection of liquid levels and process media.

Why DIN Standards Specify Borosilicate Glass

DIN 7081 (reflex gauge glass) and DIN 7080 (flat gauge glass) both specify borosilicate glass 3.3 as the required material. This is because:

  1. **Safety** — Low thermal expansion reduces risk of glass failure due to thermal cycling
  2. **Reliability** — Chemical resistance ensures long service life in aggressive environments
  3. **Accuracy** — Optical clarity enables precise level readings

Borosilicate vs. Soda-Lime Glass

PropertyBorosilicate 3.3Soda-Lime
CTE (×10⁻⁶/K)3.39.0
Max Temperature500°C300°C
Chemical ResistanceExcellentGood
Thermal ShockExcellentPoor
CostHigherLower

Conclusion

For industrial gauge glass applications, borosilicate glass 3.3 is the clear choice. Its combination of thermal stability, chemical resistance, and optical clarity makes it the safest and most reliable material for level measurement in demanding industrial environments.